
| Do-it-Yourself Resurfacing |
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Applying a "MultiCover" Base-Coat
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Repairing and Resurfacing An Asphalt or Concrete Court
Is Not Rocket Science, It's Just Plain Common Sense!
Is a Base Coat Required?

MultiCover Acrylic Resurfacer with Sand
A 100% acrylic emulsion fortified with sand that is applied to asphalt or concrete sport surfaces prior to color
coating. MultiCover fills the surface chips, voids and conceals repairs while providing a smooth textured surface which cannot be
obtained with color alone. MultiCover comes in 5-gallon pails for ease of on-site handling, and requires only the addition of clean water
when batching in a drum. Each pail weighs 73 lb.

Coverage Rates and Material Requirements
Historic yield calculations for undiluted MultiCover within the following limits: 400 to 630 sq.ft. per pail per coat.
Coverage rates may vary depending on surface porosity, ambient temperature and application
technique
NOTE: Tennis Universal uses the average coverage rate when providing an estimate.

Reasons Why You May Order Additional MultiCover
If you believe your court surface is more porous than most courts, please inform the person you are discussing your court
with when ordering resurfacing material. Many times, adding a few extra pails of MultiCover when placing the original order
is necessary to prevent running out of material.
An older court that has never been protected with color will likely be very porous
(like coarse sand paper) and may require additional material to apply one coat. A very porous court could require two coats.
Due to the flowing ability of resurfacing materials, you cannot prevent resurfacing materials from filling in the porosity of a court. Because
resurfacer is approximately 17% less expensive than color, it is better to apply additional resurfacer material than color.

Simplifying Mixing & Coating Applications
It is best to mix as large a batch of multicover as possible. We recommend using a clean 55-gallon drum.
Historically, a standard tennis court with 60' x 120' dimensions will require approximately fourteen 5-gallon pails (70-gallons) of multicover
to apply one coat.
40% Water to Be Added (see Mixing Ratios): Fourteen pails with 40% water added, will provide 98-gallons of properly mixed
material. Using a 55-gallon drum means that two full drums will be required to complete one base-coat.
It is highly recommended to have material ready so you don't have to stop the application process to mix material. Once you begin
the coating process, you should have sufficient material mixed to complete the coat being applied or make sure someone is mixing a new batch
to be sure that coating doesn't stop to wait for material. You will likely apply 44-45 gallons of diluted (mixed) multicover per hour of application time.
If a 55-gallon drum is not avalable, use 2 or 3 smaller containers. Large plastic containers can be purchased from Home Depot, Loews or
similar retail outlets. Containers can be used as trash containers once the resurfacing process is completed.

THE IDEAL TEAM FOR APPLYING COATINGS
Three people makes an ideal team. Each worker has a specific role.
- Mixer: Mixes coatings to make sure material is always ready when needed.
- Applicator: Walks continuously with the squeegee until entire surface area is completed.
- Middleman: Pours material when required by Applicator. Returns empty pails to drum to be filled. Keeps court clean of falling
leaves, debris, insects etc.
Extremely Important Tip for The Team
Workers need to know that each coat on a standard 60' x 120' tennis court will take approximately 2-1/2 to 3 hours to complete once the
first material is poured onto court.
A break for workers should be planned before they start, knowing that once they start coating they
won't be stopping until finished. Stopping during a coating application for whatever reason will show in the finshed court appearance.
" I am a financial and administrative person with a great love for construction projects and an old love for tennis.
Building my own tennis court was just another of my lifetime dreams, but with most dreams an angel is always a
welcome partner. Not all angels have wings - well maybe Allan Gardner has wings.
If Allan doesn't have wings then it's just one little thing he is missing because when you talk tennis, Allan had all the
knowledge, expertise and supplies necessary for me to build my dream court.
My dream started with a search to understand the technical and financial elements to build a tennis court. I knew
I wanted a Har-Tru surface. A local contractor scared me enough into my decision to be my own contractor when he
gave me a proposal for $ 35,000.00 just for a stone wall around the court.
When I located Tennis Universal, I was calling them at unnatural hours, and even on weekends, almost always
getting a real person and not a machine. After a few times I said to the person answering the phone, you must be the
owner because no one but an owner works these hours. That's when Allan and I became friends in the summer of
2003.
I call Allan Gardner a friend, although I have never met him other then on the phone. A good friend is a person who
is always there for you and is always ready to help. That's Allan!
Tennis Universal is a business but Allan runs it like a devoted father taking care of and educating his children. I
came in a little late for the computer world so I'm still calling and talking to people. Allan always has the time to talk,
educate and explain, even though almost everything I needed to know is on Tennis Universal's web site. Next week I
will install the lines on my Har-Tru dream court, set the net posts and tennis net, and try out my new racquet, a gift from
my son for my 58th birthday.
If you are lucky enough to have or want a tennis court, look for my angel. He's available for all that want to have a
great tennis experience. Many thanks Allan."
Larry Feder, President
Madison Administrative Services
North Salem, NY
STEP-BY-STEP SURFACE PREPARATION AND MULTICOVER MIXING INSTRUCTIONS

1. Surface Preparation
Pavement surface must be cleaned entirely of dust, dirt, mildew (if any) debris and all loose materials including vegetation. New asphalt must
cure for a minimum of 21 days prior to repairs or coating applications. All repairs must be flush and smooth to adjoining surfaces.
IMPORTANT: It is strongly recommended to power wash the entire surface.

TIME SAVING TIP (Speedy Layout of New Lines)
Save Time Laying Out The Four Corners of Playing Box After Existing Lines Have Been Covered
Once the base-coat and two coats of color are applied the existing lines will be covered. Laying out the four corners later requires two
100' tape measures and can be time consuming. A simple and time saving way to readily identify the four corners of the court box after coatings
are completed is to place identifying points before coating begins. There are two simple ways to do this on an asphalt surface.
- Using a hammer and masonry nail, center punch or similar tool, tap into court at each of the four outside tips of the existing lines to make a
shallow hole (about 1/4" deep).
- If permanent markers are desirable instead of locating holes between coats, use 1-1/4" large head galvanized roofing nails. Drive a nail
into court at each of the four outside corner tips of the existing lines. Drive the nails all the way in so the nail head is flat on the surface. These
permanent markers will remain. Coat over nail heads. Nail heads will be easy to locate when it's time to layout lines new lines. Be sure the nails
are galvanized to prevent rust appearing in the future.
- After the base-coat has dried and again after the first coat of color has dried, locate the four holes and make another indentation to make them
visible before beginning the next coat. This will make it possible to quickly identify the four corners to use as reference points when you begin
to layout lines after the final coat of color has been applied.
Concrete Court Markers
An electric drill and masonry bit will be required to insert permanent markers on a concrete court. Using lead anchors and stainless steel flat head
machine bolts, follow the same procedure for identifying the tips of all four corners of the existing playing box. The stainless steel bolts are to be
screwed in to be flat with the surface. Unlke the roofing nails used on an asphalt court

2. Mixing Location
Choose a location to mix materials that is close to the court entrance and will not require mixed materials to be carried over patios,
walkways etc. A vinyl drop sheet is recommended to protect lawns and patios or sidewalks when mixing and spillage that may occur when
transferring the material from the mixing drum to pails.

3. Amount of Water to Add When Mixing
It is important to add the recommended amount of clean water to each batch. Assuming you can obtain a clean 55-gallon drum, the
following mixing ratios are based on 30-gallons of undiluted MultiCover Color with Sand per batch. If batch is smaller, maintain
the same 50% ratio of water to color.
Mixing Ratios (55-gallon drum)
| MultiCover | 30-gallons (6 pails)
| | Water | 15-gallons (3 pails)
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 4. Mixing
Mix MultiCover and water together until materials are blended to a smooth, slightly thick but free flowing
homogenous consistency. A wooden paddle can be used, however, a ¾" electric drill and mixing shaft is available from most
tool rental stores and is certainly much easier to use.
STEP-BY-STEP APPLICATION GUIDELINES AND CAUTIONS ABOUT WEATHER CONDITIONS

Watch the Weather
- Always check your local weather forecast before mixing materials or commencing coating applications.
- The temperature must be minimum 50 degrees F. (10 C) and rising. It is preferable that sunshine is predicted to warm the surface.
- Do not begin if rain is forecast or imminent
- Do not begin if there is less than 5 degrees Fahrenheit between the projected air temperature and the projected "dew point" temperature.
Dew Point Explanation: If the temperature drops to the dew point level before coatings are dry, additional moisture in the air may
influence the yet to dry material in a negative way. Some experts believe peeling can be related back to drying conditions when a court was
resurfaced particularly in areas which may have been shaded by trees. You will find the dew point for your area displayed on your local weather
channel.
- It is not recommended to start a coating application unless you are sure there will a minimum of two hours sunlight on the court after the
coating application is finished.
- When extremely hot weather (mid 80's and above) is encountered it is best to apply one coat in the early morning (subject to the dew point
restrictions) before the temperature rises and then wait until the next morning to apply the next coat.

Coating Multiple Courts
When multiple courts are being coated, the overall area can be broken into a smaller workable size. Example: A four court with dimensions
of 204' x 120' can be separated into two workable areas of 102' x 120'. This also allows for two courts to remain in service while two are being
refurbished, provided a court divider net is used.
READY TO GO? LET'S GET STARTED.

Assuming the court surface has had the final cleaning.
Step 1
Follow mixing instructions and mix the first drum of color. After emptying six pails of color concentrate with sand into the drum, rinse the empty
pails putting the rinse water into one or two pails. Rinse water can be used as part of the water to be added when mixing the next batch of
the same color. The rinsed pails will be used to carry the mixed material to the court.
Step 2
Using a baling scoop, fill the empty pails from the drum about ¾ full and carry to the court, placing them at random locations near the application
starting point. Place a lid over each pail to help prevent a skin from forming on the material while waiting to use. If a skin does form, return
contents of pail to the drum and mix again.
Step 3
Starting at the farthest corner from the entrance gate, pour a windrow (a long puddle of material about 6" to 12" wide) across the
court (or the shortest distance of the area to be coated) about 3" away from the fence.

Perimeter Coating Tip
A simple way to do obtain a neat appearance along the fence and around fence posts is to use a wide paint brush (a 6" wide "white
wash brush" available from Home Depot, Lowes or similar retailer) does a good job of applying the coatings around the entire court. The brush
allows you to neatly trim around fence posts. Apply coating by hand to a distance of 3"-6" away from fence. This will allow you to keep away
from the fence and fence posts with the squeegee and speed up your coating time.
Step 4
Using the long handled squeegee, apply surface coating by walking beside the windrow of wet material
pulling the squeegee in even straight lines and on a slight angle to allow the material to flow in front of and off the rubber squeegee blade.
Although you will be using a 24" wide squeegee, you will only be applying new material to the suface in a 6" to 8" width with each
pass across the court. The rest of the squeegee blade is wiping off excess material from previous passes. You cannot take off too much
material with the squeegee. The thickness of the sand in the material will always allow a consistent thickness to remain on the court.
A slight downward pressure should be applied to the squeegee blade to prevent leaving unwanted small depressions of thick paint while
applying a uniform coat from one side of the court to the other. Each return pass (pulling of material) should be parallel to the last.
When the end of each pass across the court is reached, pull material down at a 90 degree angle for 3' to 5' feet (see picture) along the fence or
playing box sides when applying a 2 color application. Repeat this procedure until the coating application has been completed.
While applying the material, you will likely notice the occasional ridge of material from the end of the squeegee or small puddles left in
minor depressions. Don't worry, just reach out and make the same pass again, removing the spots with the squeegee. You cannot remove too
much material by making a 2nd or even a 3rd pass.

When You Get to the Finishing Point of Each Coating Application
Use a shovel or dustpan and PICKUP EXCESS MATERIAL. DO NOT SPREAD IT AROUND! If material is applied too thick it will dry a
darker shade with unsightly shrinkage cracks.
Step 5
Lock the court gate, to prevent an animal crossing the court area before the court has thoroughly dried.
Step 6. Clean Up: Wash tools with water. If material has dried, use kerosene.

Step 7. Applying 2nd and Final Coat
Follow the same mixing and application guidelines for the 1st coat of color. After the 1st coat of color is thoroughly dry, use the long-handled
scraper to remove any ridges from the squeegee ar debris that may have dried with the 1st coat of color. After scraping has been completed,
sweep or blow off court prior to beginning 2nd coat of color. Allow final coat to dry for two hours before laying out lines. (see tennis court line layout diagram or basketball court line layout diagram.
Cautions:
- Read the container label before using. Follow label instructions.
- When applying, air temperature must be a minimum of 50 degrees F. (10C) and rising. Do not apply if surface temperature exceeds 135
degrees F. (57C)
- Do not apply when rain is imminent or forecast
- When applying indoors, use with adequate ventilation during application and drying
- Close containers when not in use
- Do not store in direct sunlight or where temperature may exceed 100 degrees F.
- KEEP FROM FREEZING
Please contact us if you have any questions about the resurfacing process described above and not
answered by the mixing and application guidelines. Your input is welcomed and greatly appreciated.
Call For A Free Quotation Including Shipping
Toll-free... 1-800-263-8800
Give Us Your Court Dimensions and Zip Code and We’ll Provide You
With A No Obligation Free Estimate Including Shipping Charge
International Inquiries Welcome. Give us the name
of your USA Freight Forwarder. We’ll
do the rest!

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